Stirring shaft head
Product Details
Thickness Range:
Typically 50 To 500 Microns
Coefficient Of Friction:
Low Friction Coefficient, Typically Around 0.3
Surface Finish:
Smooth To Rough Depending On Application Parameters
Precision:
High Precision
Bond Strength:
Strong Adhesion To Substrate Materials
Oem:
Accept,Available
Product Description
Product Introduction
A Stirring Blade Head is a complete, ready-to-mount agitator assembly that combines the hub and blades into a single precision-engineered component, designed to generate controlled fluid flow and shear for uniform mixing in industrial vessels. Manufactured from high-grade stainless steel and reinforced with a precision-applied Tungsten Carbide Coating on blade surfaces, cutting edges, and the hub bore, this blade head delivers exceptional hardness, abrasion resistance, and dimensional stability under continuous heavy-duty operation. The Tungsten Carbide Coating forms a metallurgically bonded layer that preserves blade profile and hub tolerances even when processing abrasive fillers, pigments, and mineral slurries, making it a reliable replacement and upgrade component for manufacturers worldwide.
Applications
The Stirring Blade Head is widely used across global industries including paints and coatings, inks, adhesives, sealants, chemicals, food and beverage, cosmetics, personal care, agrochemicals, battery materials, water treatment, and mineral processing. It is installed on planetary mixers, high-speed dispersers, dual-shaft mixers, ribbon blenders, paddle mixers, and tank agitators, supporting processes from gentle blending to high-shear dispersion and high-viscosity kneading.
Specifications
| Parameter | Details |
|---|---|
| Diameter | 100mm to 600mm |
| Number of Blades | 2, 3, 4, or 6 |
| Material | SS304 or SS316L with Tungsten Carbide Coating |
| Bore Size | 15mm to 100mm |
| Hub Diameter | 40mm to 200mm |
| Maximum Speed | Up to 1500 RPM |
| Surface Hardness | 1100 HV to 1500 HV |
| Coating Thickness | 0.05mm to 0.3mm |
| Blade Type | Pitched, flat, turbine, Rushton, custom |
| Temperature Range | -20C to 200C |
| Certification | CE, ISO 9001 |
Advantages
The Stirring Blade Head with Tungsten Carbide Coating delivers significant advantages for industrial processors around the world. First, the Tungsten Carbide Coating provides outstanding abrasion resistance on blade faces and cutting edges, maintaining hydrodynamic efficiency and shear performance up to five times longer than standard stainless steel blade heads when processing high-solid pigments, mineral fillers, ceramic slurries, and other abrasive materials. Second, the carbide-reinforced hub bore resists fretting wear and galling from repeated mounting and dismounting on the stirring shaft, ensuring a tight, precise fit that eliminates play and vibration during operation. Third, the blade head is dynamically balanced as a complete assembly, delivering smooth, stable rotation at speeds up to 1500 RPM that generates uniform axial and radial flow patterns throughout the vessel with minimal dead zones. Fourth, the corrosion-resistant carbide layer protects all wetted surfaces from acids, alkalis, solvents, and aggressive chemical formulations, expanding the range of materials that can be safely processed without component degradation. Fifth, the blade head is available in multiple diameters, blade counts, and profiles including pitched, flat, turbine, and Rushton designs, with customizable bore sizes, keyways, and set screw configurations to fit all major mixer brands and shaft dimensions. Finally, by extending service life, reducing replacement downtime, and improving mixing consistency and energy efficiency, the Stirring Blade Head with Tungsten Carbide Coating delivers a strong return on investment for customers in every major global market.
FAQ
Q1: What materials can a Stirring Blade Head process?
A: The blade head handles liquids, slurries, pastes, and powders across paints, inks, adhesives, chemicals, food, cosmetics, agrochemicals, battery materials, and mineral processing industries.
A: The blade head handles liquids, slurries, pastes, and powders across paints, inks, adhesives, chemicals, food, cosmetics, agrochemicals, battery materials, and mineral processing industries.
Q2: Why is Tungsten Carbide Coating applied to the blade head?
A: The coating is applied to blade surfaces, cutting edges, and the hub bore to provide superior abrasion and corrosion resistance, maintaining performance up to five times longer than standard stainless steel heads.
A: The coating is applied to blade surfaces, cutting edges, and the hub bore to provide superior abrasion and corrosion resistance, maintaining performance up to five times longer than standard stainless steel heads.
Q3: What sizes and blade types are available?
A: Diameters range from 100mm to 600mm with 2, 3, 4, or 6 blades, and profiles include pitched, flat, turbine, and Rushton designs to match different mixing and dispersion needs.
A: Diameters range from 100mm to 600mm with 2, 3, 4, or 6 blades, and profiles include pitched, flat, turbine, and Rushton designs to match different mixing and dispersion needs.
Q4: Can the blade head fit different mixer shafts and brands?
A: Yes, bore sizes range from 15mm to 100mm with customizable keyways and set screw configurations, and the head can be engineered to fit all major mixer and agitator brands.
A: Yes, bore sizes range from 15mm to 100mm with customizable keyways and set screw configurations, and the head can be engineered to fit all major mixer and agitator brands.
Product Summary
Product Introduction A Stirring Blade Head is a complete, ready-to-mount agitator assembly that combines the hub and blades into a single precision-engineered component, designed to generate controlled fluid flow and shear for uniform mixing in industrial vessels. Manufactured from high-grade ...
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