Dispersing disk
Product Details
Safety:
Enhanced With Advanced Management Systems
InnovationFocus:
Solid-state Batteries, Improved Electrolyte Formulations
DischargeRate:
High
EnvironmentalImpact:
Low Emissions, Recyclable Materials
Capacity:
Varies From MAh To Ah Depending On Battery Size
MarketGrowthRate:
Rapid Growth Driven By Renewable Energy Demand
Product Description
Product Introduction
A Dispersing Disk is the core working component of high-speed dispersing and mixing equipment, engineered to shear, disperse, and homogenize pigments, fillers, and additives into liquid vehicles with maximum efficiency. Manufactured from high-grade stainless steel and reinforced with a precision-applied Tungsten Carbide Coating on the tooth edges and high-wear surfaces, this disk delivers exceptional durability and consistent performance under intense shear conditions. The Tungsten Carbide Coating forms a metallurgically bonded layer that resists abrasion from abrasive particles and maintains sharp cutting edges over prolonged production runs, making it the preferred choice for manufacturers worldwide.
Applications
The Dispersing Disk is widely used across global industries including paints and coatings, inks, pigments, dyes, adhesives, sealants, cosmetics, chemical processing, and battery materials. It is specifically designed for high-speed dispersers, basket mills, bead mills, and dual-shaft mixers where rapid wetting, deagglomeration, and uniform particle distribution are critical to final product quality.
Specifications
| Parameter | Details |
|---|---|
| Diameter | 50mm to 500mm |
| Material | SS304 or SS316L with Tungsten Carbide Coating |
| Thickness | 3mm to 20mm |
| Bore Size | 10mm to 80mm |
| Maximum Speed | Up to 3000 RPM |
| Surface Hardness | 1100 HV to 1500 HV |
| Coating Thickness | 0.05mm to 0.3mm |
| Tooth Type | Standard, sawtooth, custom |
| Temperature Range | -20C to 200C |
| Certification | CE, ISO 9001 |
Advantages
The Dispersing Disk with Tungsten Carbide Coating delivers significant advantages for industrial processors around the world. First, the Tungsten Carbide Coating provides outstanding abrasion resistance, allowing the disk to maintain sharp dispersing teeth up to five times longer than standard stainless steel disks when processing high-solid pigments, mineral fillers, and abrasive slurries. Second, the hard, smooth carbide surface reduces material adhesion and buildup, ensuring cleaner operation and faster color changes between production batches. Third, the disk is precision-balanced for high-speed rotation up to 3000 RPM, delivering powerful vortex action and uniform shear that cuts dispersion time and improves batch consistency. Fourth, the corrosion-resistant carbide layer protects against aggressive solvents, acids, and alkalis, expanding the range of chemical formulations that can be safely processed. Fifth, the disk is available in multiple diameters, tooth profiles, and bore sizes to fit all major disperser brands and can be custom-engineered for specialized production requirements. Finally, by extending service life, reducing maintenance downtime, and improving dispersion quality, the Dispersing Disk with Tungsten Carbide Coating delivers a strong return on investment for customers in every major global market.
FAQ
Q1: What materials can a Dispersing Disk process?
A: The disk efficiently disperses pigments, fillers, dyes, and additives into paints, inks, coatings, adhesives, sealants, cosmetics, and battery slurries.
A: The disk efficiently disperses pigments, fillers, dyes, and additives into paints, inks, coatings, adhesives, sealants, cosmetics, and battery slurries.
Q2: Why is Tungsten Carbide Coating applied to the disk?
A: The coating provides superior abrasion resistance, keeping the dispersing teeth sharp up to five times longer than standard stainless steel disks when processing abrasive pigments and mineral fillers.
A: The coating provides superior abrasion resistance, keeping the dispersing teeth sharp up to five times longer than standard stainless steel disks when processing abrasive pigments and mineral fillers.
Q3: What speed can the Dispersing Disk operate at?
A: The disk is precision-balanced for high-speed rotation up to 3000 RPM, delivering strong vortex action and uniform shear for fast, consistent dispersion.
A: The disk is precision-balanced for high-speed rotation up to 3000 RPM, delivering strong vortex action and uniform shear for fast, consistent dispersion.
Q4: Can the disk fit different disperser brands and be customized?
A: Yes, diameters range from 50mm to 500mm with various tooth profiles and bore sizes available, and custom engineering is offered to match specific equipment and production needs.
A: Yes, diameters range from 50mm to 500mm with various tooth profiles and bore sizes available, and custom engineering is offered to match specific equipment and production needs.
Product Summary
Product Introduction A Dispersing Disk is the core working component of high-speed dispersing and mixing equipment, engineered to shear, disperse, and homogenize pigments, fillers, and additives into liquid vehicles with maximum efficiency. Manufactured from high-grade stainless steel and reinforced ...
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